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| Dryers |
Single-Tube Dryer for Flow Rates up to 4 lpm
Perma
Pure MD-Series gas dryers are single tube Nafion® dryers designed for high
performance gas monitoring
applications. These dryers can be used to dry a sample to as low as 45°
C without removing sample analytes. The
Perma Pure dryers consist of a single Nafion tube housed within a stainless
steel or flexible plastic tube shell.
Sample gas flows within the Nafion tube while water vapor absorbs into the Nafion
membrane tube walls and is
removed. A dry purge gas within the shell that flows countercurrent to the sample
carries moisture permeating the
membrane away. Purge gas should be instrument quality (-40° C dew point)
air or nitrogen flowing at two to three
times the sample flow rate.
Perma Pure offers three MD dryer product lines: MD-050, MD-070,
and MD-110 (050, 070, and 110 correspond to a
Nafion tube outside diameter of 0.050", 0.070", and 0.110" respectively).
Dryers are available in lengths of 12", 24",
48", 72", 96" and 144", depending on the dryness required.
Each model is available in stainless steel (S),
fluorocarbon (F), and polypropylene (P) versions to accommodate corrosion resistance
and temperature
requirements.
MD-050 dryers are used for up to 200 cc/min. gas flow rates. MD-070 and MD-110
dryers are both suitable for flows
of up to 2 liters per minute. These two dryers offer approximately the same
drying performance; select the MD-110
when pressure drop is a concern and the MD-070 when minimizing dead volume
Multi-tube dryers for flow rates up to 40 lpm
Perma Pure PD-Series gas dryers are multi-tube Nafion
dryers designed for high flow, high performance gas drying applications. These
dryers can be
used to dry to -45°C without removing other compounds. PD-Series dryers
consists of a bundle of 0.030" O.D. Nafion tubes housed within a single
large tube shell. Feed gas flows within the Nafion tubes while water vapor absorbs
into the tubular membrane walls and is removed. Moisture permeating the tubing
is carried away by a dry purge gas within the shell that flows countercurrent
to the feed. Purge gas should be instrument quality air (-40°C dew point)
or nitrogen flowing at two to three times the sample flow rate. Perma
Pure offers three PD dryer models: PD-50T, composed of 50 tubes; PD-100T (100
tubes); and PD-200T (200 tubes). Each dryer is offered in lengths of 12",
24", 48" and 72". Dryers are available in the following configurations:
polypropylene (PP) (50T-12" only), polypropylene fittings with stainless
steel shell (PS), Kynar (fluorocarbon) fittings with stainless steel or anodized
aluminum shell (KS,KA), and stainless steel fittings with stainless steel or
anodized aluminum shell (SS,SA). For special applications, dryers are also available
with flexible rubber shells or corrugated stainless steel shells.
Applications for PD-Series gas dryers include gas sample conditioning
for continuous emissions and process monitoring. In these applications, sample
gases flowing through the Nafion tubing are dried without removing any of the
sample analytes. PD-Series dryers are also used as moisture exchangers in fuel
cell applications. Fuel cell exhaust gases transfer their moisture and heat
to the dry inlet gases (primarily hydrogen). Finally, PD-Series gas dryers can
be used in small scale process applications. Process applications take advantage
of one or more of the unique properties of Nafion: highly efficient and selective
moisture exchange, ion exchange capabilities, and extreme corrosion resistance.
The Performance curves to the left are based upon an inlet
dew point of 20°C. For conditions higher than ambient temperature, it is
assumed that the first half of the dryer will be used to bring the dew point
down to ambient. For this reason, read the value of the next shorter dryer.
For example, a stream with an initial dew point of 50°C, flowing at 2
lpm; a PD-50T-24 should yield an outlet dew point of -6°C, the performance
of the 12" unit.
ME-Series
moisture exchangers from Perma Pure are ideal for both drying and humidifying
gas streams. This device uses Nafion® membrane tubing technology to transfer
water to or from a gas stream. In either application, ME-Series moisture exchangers
will act to achieve equilibrium between the gas inside the tubing and the surrounding
atmosphere. This is done without loss of analytes and with no utility requirements.
In drying applications, ME-Series moisture exchangers transfer water vapor from a wet gas stream into the surrounding atmosphere. Drying is complete when the sample humidity level is equal to the ambient humidity level. Since drying proceeds as a First Order kinetic reaction, this level can be reached extremely quickly, usually within 100 to 200 milliseconds. This behavior makes the dryer ideal for applications involving a very humid sample at room temperature. Sample humidity can easily be reduced to as low as 10% of its original moisture content with only a short length of Nafion tubing. ME-Series dryers are used to prevent condensation in a variety of gas monitoring equipment. For humidification, the ME-Series will transfer water vapor from the atmosphere to a dry gas flowing within the tubing. Once again, this process occurs in a fraction of a second and is very stable and repeatable under constant operating conditions. A common application is to humidify calibration gases, which allows calibration of analyzers at humidity levels equal to those seen in samples, providing a more consistent calibration/sample baseline.
Portable Desiccant Membrane Dryer
For applications requiring portability, the DM-Series dryer is ideal.
No pumps or purge gases are required, yet the cigarette pack-sized dryer removes
water vapor from a flowing gas stream for hours, leaving other components in
the gas stream unaffected.
The dryer can be reused repeatedly and can be recharged in moments by replacing
its desiccant.
DM (Desiccant/Membrane) gas dryers combine the selectivity of Nafion® gas dryers with the simplicity of desiccant canister dryers. Gaseous sample flowing through the dryer contacts only Nafion tubing, which very selectively absorbs water vapor from the gas while quantitatively retaining the remaining sample components in the gas stream. Typically water passes through the Nafion tubing wall and is carried away by a dry purge gas; instead, in DM-Series dryers, desiccant packed around the tubing provides a dry purge environment. No power or other utilities are required.
Two DM dryer models are available. The DM-060-24 accepts a flow rate of up to 500 mL/min., while the DM-110-24 is best suited for flows of up to one liter per minute. The DM-060 contains approximately 2.5 ounces of molecular sieve, while the DM-110 contains approximately 5.5 ounces.
ME-Series Moisture Exchangers for Medical Gas Analysis
THE WATER PROBLEM
As a byproduct of respiration, water is present in breath as an unmeasured and
undesirable interferent. Exhaled air is saturated with water vapor. Unless it
is removed prior to analysis, this water vapor interferes
with the measurement of the breath gases of interest in several ways:
When condensation collects in small quantities in the sample
lines or measurement cells of gas analyzers, the precision and accuracy of the
analysis degrades. As the quantity of condensation increases, the measurement
is interrupted entirely when the water occludes a sample line, infrared cell
window, or electrochemical membrane. In some analyzers such as paramagnetic
oxygen analyzers and mass spectrometers, the detector may suffer
permanent damage when exposed to water. Water has numerous broad absorption
bands in the infrared region of the spectrum. These overlap spectral lines used
in infrared analyzers to detect carbon dioxide (see Figure #1).
Although methods exist to subtract this background signal,
removal of the water vapor prior to analysis improves the accuracy and precision
of the carbon dioxide measurement by substantially reducing this interference.
If gas analyzers are calibrated at low humidity and patients are monitored at
saturated humidity, the elevated partial pressure of water vapor yields an inaccurate
analysis unless a correction is applied to the results. Removal of the water
vapor prior to analysis eliminates this interference.
Selectively removing water vapor from breath samples without altering the concentration
of analyte gases is consequently a key step in obtaining accurate, precise,
and reliable results from medical gas analyzers.
DRYING BREATH SAMPLES
Since breath is saturated with water vapor, liquid water will begin to condense
as soon as the temperature of the breath begins to fall. Various devices are
used to remove this condensation from the expired breath sample, such as hydrophobic
filters or unfiltered and filtered water traps.
Although these devices remove liquid water, they do not
remove water vapor. They also add dead volume to the sample circuit, and must
be drained or replaced when filled with water. Since water vapor is not removed
by any of these devices, the problems may be reduced but are not eliminated.
Devices typically used to remove water vapor are inappropriate for this application
because they are not sufficiently selective. For example, desiccants will
remove water vapor from air, but they also absorb or desorb analyte gases, particularly
carbon dioxide. Permeation membranes remove analyte gases in addition to water
vapor and also require long exposure times to remove the water. Fortunately
a device to selectively remove water vapor is available. ME Gas Dryers
constructed of Nafion® are ideal for removal of water vapor from breath.
ME Gas Dryers remove up to 90% of the water vapor while
leaving the oxygen, carbon dioxide, and anesthetic gases unaffected.
NAFION - THE PERFECT DRYING
MATERIAL
Nafion is a copolymer of tetrafluoroethylene (Teflon®) and perfluoro 3,6dioxa-4-methyl-7-octene-sulfonic
acid (see Figure 2).
Nafion shares the high chemical resistivity of Teflon, but
the presence of its exposed sulfonic acid groups confers unusual properties.
The sulfonic acid has a very high water-of-hydration, absorbing 13 molecules
of water for every sulfonic acid group in the polymer; consequently, Nafion
absorbs 22% by weight of water.
Unlike membrane permeation, which is a relatively slow process, water is absorbed
by Nafion as water-of-hydration. Since this absorption proceeds as a first order
kinetic reaction, equilibrium is reached very quickly, removing water from the
sample in only 100 to 200 milliseconds. Water passes through the Nafion membrane
and evaporates into the surrounding air until equilibrium with the external
humidity is reached in a continuous process called perevaporation.
Exposing a breath sample to liquid water in traps or to desiccants or permeation
membranes invites exchange of analyte gases with the water or the absorbant,
changing the results of the analysis. Since Nafion is totally inert to the analyte
gases, it is extremely selective; it removes only the water vapor, leaving the
analyte gases otherwise unaffected.
ME-SERIES DISPOSABLE GAS DRYERS
Gas Dryers exploit this unusual property of Nafion to produce a device to remove
water vapor from a flowing gas. They are constructed of Nafion tubing surrounded
by a polypropylene monofilament braid (1) for mechanical strength and for protection
from skin oils and other contaminants. This design produces a rugged sample
line that rapidly removes water vapor from breath, but is otherwise quite inert.
Water is continuously passed to the surrounding
atmosphere while the remainder of the breath passes unchanged to the analyzer.
The patented ME Gas Dryers have injection-molded luer fittings (2,3) fused to
the protective braid (4) for a gas-tight seal. No adhesives or solvent bonding
processes are required. The dryers are available as a low-cost disposable item;
if desired, an inert sampling line can be attached for connection to medical
gas analyzers. Sampling tees and low dead-volume hydrophobic filters to remove
solids from the sample may also be packaged with the dryers. The dryers and
lines are produced in a variety of diameters to accommodate a wide range of
flow rates.
INVESTMENT IN RELIABLE RESULTS
The modern medical gas analyzer is designed to minimize problems associated
with water entry into the system; nevertheless, accumulation of water inside
the system remains the primary cause of analyzer failure.
Substitution of a disposable ME Gas Dryer sample line for the nondrying sample
line between the patient and the analyzer reduces the humidity of the sample
to room levels before the sample reaches the analyzer, virtually eliminating
these problems. Failure of the analyzer at a critical moment may be life-threatening
to the patient. The benefits of reduced analyzer downtime and maintenance costs
- plus improved accuracy and precision when water interference's are removed
- far outweigh the modest dryer cost to the patient.
PROVEN TECHNOLOGY
Perma Pure Inc. developed the first Nafion gas dryers more than twenty years
ago. The dryers are used throughout the world for sample conditioning prior
to analysis by scientific and medical instrumentation. Typical medical applications
include:
| Sampling Systems |
Gass II-For CEMS and Process Gas Monitoring
The
task of a gas sample conditioning system is the removal of particulates, coalescable
liquids, and water without loss of analyte gases. Other gas
sample conditioning systems rely on a filter associated with the sample extraction
probe to remove all particulates. The GASS-II System
includes its own filter for additional protection. Since the filter element
in the GASS-II System is sufficiently inert and any trapped particulates absorb
a
negligible quantity of gases, filtration has virtually no observable effect
on gaseous sample components.
Coalescing liquids can present more of a problem. In addition to water, other
compounds that are liquids at room temperature (e.g., sulfuric acid)
may be present in the sample stream. The GASS-II System removes these higher-boiling-point
compounds by condensation and subsequent filtration in
its coalescing filter, while water remains in the sample stream until removed
in the vapor state by a Nafion® gas dryer.
The GASS-II Systems combines Nafion dryers with a particulate/coalescing
filter and all necessary controls to provide a complete gas sample conditioning
system. The GASS-II systems can process sample streams with flow rates of up
to 25 liters per minute and water levels of up to 75%. Even at these high water
levels, a properly configured system will reduce the water content to a dew
point well below 0ºC without loss of analyte gases.
The GASS-II System Design
The sample entering the system may have traveled only a short
distance from the sampling point and remain very hot, or it may have traveled
a considerable distance through heated lines and be near the operating temperature
of the GASS-II System. Three separate temperature zones are maintained within
the GASS-II enclosure in order to accept virtually any sample and to provide
optimal conditions for each phase of the
sample treatment.
| Coalescing/Filtration
Zone The sample is equilibrated to the desired temperature regardless of its initial temperature. Then particulates and high-boiling liquids like sulfuric acid are removed. |
Drying Zone
The sample temperature is raised slightly before introduction into the dryer(s). Then the temperature is steadily reduced to ambient levels. Water is removed at this time, so the sample is non-condensing as it exits into the Control Zone. |
Control
Zone Drying is completed. The sample can now pass through unheated tubing to the analyzers without risk of condensation. Also located in this zone are flow controls for the dryer purge gas, electronics for temperature control in the two heated zones, drain cycle timers for the optional coalescing filter, and the optional heatless dryer for the purge air. |
Mini-GASS
Perma Pure Mini-GASS sample conditioning systems are designed to prepare hot
gas sample streams for high flow, high performance gas monitoring
applications. The Mini-GASS system will remove particulates, mists & water
vapor from a gas stream without the loss of analyte gasses.
Gas conditioning is accomplished by filtering the sample and then removing water vapor with a Nafion® membrane gas dryer. The dryer is installed downstream of the filter. When the sample enters the dryer it will remove water vapor from the hot sample before it cools down and condenses. This is a distinct advantage over chiller systems, which exposes the sample to condensate in the drying process, allowing water soluble analytes to be lost.
Nafion is not only highly resistant to chemical attack, it also exhibits highly selective absorption. Only compounds that associate chemically with the sulfonic acid group within the Nafion tubing are removed. Gases of environmental interest such as carbon monoxide, carbon dioxide, nitrogen oxides, sulfur dioxide, and hydrogen chloride are totally retained within the sample. With the exception of ammonia, virtually all compounds routinely monitored in a CEMS application are totally retained within the sample stream. Table 1 lists the selectivity of Nafion dryers.
Micro-GASS
The
Micro-GASS systems prepare gas samples for analysisby
electro-chemical sensor (ECS) analyzers when the sample is hot and wet. These
sensors are a very reliable means of detecting the presence of toxic or explosive
compounds in a gas stream but inmoisture-saturated samples, sensor life is greatly
reduced due to condensation within the cell and subsequent leakage of electrolyte.
ECS can also be used with corrosive samples like
stack gases, but also suffer reliability problems when the sample humidity is
too wet. The Micro-GASS system reduces sample humidity to the ideal range for
ECS, typically 30 to 70% R.H., while also removing any dust or dirt particles
present.
Micro-GASS units offers full corrosion resistance and very high selectivity, so complex samples can be processed without loss of analyte gases. Nafion dryer technology is the driving force behind this system. Operating as a self-contained unit, the Micro-GASS incorporates a built-in sample pump to draw the sample gas through a 0.1µ filter then into a MD-Series Nafion gas dryer where water vapor is absorbed into and through the membrane walls. The dried sample then flows to the sensor where the measurement is made. After exhausting from the ECS, the gas passes through a needle valve and expands, causing a reduction in vapor pressure. It then reenters the dryer to be used as a purge gas. Because the purge gas is generated from the exhaust stream of the sensor, it makes the Micro-GASS a self-regenerating and transportable conditioning system, relying only on a power source. Typical applications for the Micro-GASS sample conditioning system include monitoring of boiler and burner efficiencies.
ACES Ambient Temperature Sampling System for Electro-Chemical Sensors
The Perma Pure ACES systems prepare gas samples for analysis
by electrochemical sensor (ECS) analyzers when the sample is to humid for analysis
but not condensing at ambient temperature.
ECS analyzers suffer reliability problems when the sample is
either too wet or too dry. ACES systems reduce sample humidity to the ideal
range for ECS (typically 30-70%RH), while also removing any dust or dirt particles
present. Incorporating a Perma Pure model MD-070-12P Nafion® membrane dryer,
disposable 0.1 micron pre-filter, and integral sample pump, the ACES systems
offer full corrosion resistance and very high selectivity, allowing
complex samples to be processed without loss of analyte.
The ACES system is very easy to operate. Simply connect the ECS diffusion cell to the sample outlet of the ACES unit, then connect the sampling cell outlet back to the sample return port on the ACES. The ACES pump continuously draws the sample through the ECS, providing quick response time.
System power is supplied by a standard 120 or 240VAC circuit. If electrical power is not available or the system is to be installed in a hazardous area, an air driven version is also available. All models are housed in NEMA 3R housings that measure 12"W x 7"H x 6"D and has a clear hinged cover for convenient inspection of the flow rate and disposable filter. No tools are required for replacement of the filter or panel mounted fuse. Vertical installation is required for proper operation of the flowmeter. Wall mounting feet are supplied with the unit.
| Accessories |
#121 FF-250 Coalescing Filters
#122 FB-Series Inertial Bypass Filters
#123 FF-Series Filter
#130 HD-Series Compact Heatless Desiccant Dryers
#140 Portable Zero-Air Generators
#150 Ammonia Scrubbers
#160 Hydrogen Purification Systems
#170 Eductors
please contact us for more information
on these accessories
Our 800 series liquid "Free Flow" filter housings
are ideal for a variety of liquid purification solutions. The Free Flow housings
are available in stainless
steel
(SS), cast iron (C), or brass with a 304 stainless steel bowl (B). Port sizes
range from 1/4" NPT up to 1 1/2" NPT and 2" NPT. The larger port
sizes are unique to UFS. Our competitors only offer these types of filters up
to 1" and then "force" you into a multi-element vessel. The larger
port sizes allow greater flexibility in providing the correct filter for the
application. We can also provide these housings with gauges, flanges or sight
glass columns.
Two other great design benefits are:
1. One piece bowl construction for quick and spill free element
service.
2. Extra bottom reservoir capacity for sediment deposit collection.
Choose from disposable spun polypropylene or pleated elements,
to our cost effective, re-cleanable, pleated stainless steel elements to cover
all your
requirements. Our elements range from 500 micron efficiency down to sub-micronic.
With our housing and element choices these flexible filters can
be used to process water, coolant, paint, and petro-chemical filtration.
Liquid Flows
| Base
Model |
Maximum
Flow Rate |
| 816 |
5
GPM |
| 820 |
10 GPM |
| 895 |
20 GPM |
| 897 |
30
GPM |
| Sampling Pumps |
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Environmental
Analytical Systems
286 Mask Island Drive
Barry's Bay, Ontario, Canada K0J 1B0
Phone:
613 756 0101
Toll Free (Canada only):
1 800 427 8591
Fax: 613 756 0909
email: info@enviro-analytical.com
©Environmental Analytical Systems 2003